SHAFT AI

Mining

The intelligence layer for underground mines

Mine data platform, real-time KPIs, predictive maintenance, and practical tools for the workforce.

A miner with a cap lamp walking ahead of an underground haul truck.

We're bringing what we've learned building for low-connectivity, high-adoption environments to underground mining.

The intelligence layer

  • A miner in high-visibility clothing walking beside an underground loader.
  • A lit underground decline with rail track running into the tunnel.
  • A loaded haul truck driving across an open pit.
  • Mine data platform

    Telematics, shift reports, maintenance and production data in one place.

  • Real-time KPI dashboards

    Production, fleet availability and use, cycle times and metres versus plan.

  • Short interval control

    Progress tracked against the shift plan, with early alerts when crews or machines fall behind.

  • Predictive maintenance

    AI models on telematics and breakdown history, plus digital job cards.

  • AI mine assistant

    Managers ask questions like 'Why did we miss tonnes on night shift?' and get answers from the mine's own data.

  • Automated reporting

    Production, MHSA and SLP reporting.

  • Smart portal and gate control

    Number plate recognition and vehicle counting at the mine gate and decline portal, logging which vehicles and machines enter and leave and when.

Practical tools for the workforce

Technology only works if the people on site use it, so we design for how teams actually work.

  • Miners in hard hats and high-visibility vests at a shift briefing.
  • A worker seen from behind, wearing a hard hat and high-visibility vest.
  • Hard hats and high-visibility vests hanging ready for a shift.
  • WhatsApp workforce channel

    Shift instructions, safety alerts and production updates in English, Afrikaans and Setswana.

  • Report by WhatsApp

    Photo or voice note of a breakdown or hazard; AI turns it into a job card or incident report.

  • QR codes on every machine

    Pre-use checklists, fault logging, service history.

  • Digital toolbox talks and safety briefings

    Signed off digitally, attendance tracked automatically.

  • Micro-learning and inductions

    Short modules and recorded safety videos, ticked off once watched, with a short check.

  • Workforce self-service

    Rosters, leave requests and notices on WhatsApp.

Phone-based tools are used at surface, in workshops and before and after shifts, in line with site rules. Underground reporting runs on approved offline tablets.

Connectivity, built for underground

Offline-first apps, on-site edge server, and network design with your IT team.

An underground chamber with lighting and services fixed along the rock.
A haul truck, excavator and loader parked at the face of an open pit.
  • Offline-first apps

    Apps work without signal and sync at surface or designated sync points.

  • On-site edge server

    Data captured underground syncs to an on-site server. The cloud is a copy, not a dependency.

  • Network assessment and design

    We work with the mine's IT team to assess coverage and design the right solution: Wi-Fi mesh, private LTE/5G, leaky feeder, or hybrid.

  • Rollout with certified partners

    Underground network installation and commissioning with certified infrastructure partners.

From underground to dashboards

Underground devices (offline)→
Sync points→
On-site edge server→
Secure sync→
Cloud→
Dashboards

Integrated, not rebuilt

Collision avoidance (CAS), fatigue monitoring, personnel tracking, OEM telematics and networks come from certified providers. We bring their data into one platform.

We buildWe integrate
The software layer: one data platform, on-site sync, dashboards, checklists, onboarding and reportsCollision avoidance (CAS)
Workflows for control, supervisors and the workshopFatigue monitoring
Records the mine owns, with role-based accessPersonnel tracking
Production, MHSA and SLP reporting from those recordsOEM telematics and underground networks

Phased approach

Each phase is a decision. The next one does not start unless you say so.

  1. Start

    01.

    Discovery

    1–3 months

    Walk the section, interview operators and planners, audit what you already collect, and write a baseline you can measure against.

  2. Go / no-go gate

    02.

    Pilot

    4–12 months

    One section. Supervisors use it on shift. If they do not, the programme stops here.

  3. Go / no-go gate

    03.

    Scale

    13–24 months

    Take the same setup to further sections. No new promises, and another gate before each step.

  4. Go / no-go gate

    04.

    Optimise with AI

    25–36 months

    Use the history you have built. Prediction only where the data is good enough to trust.

You can stop at any gate.

Start with a site assessment, not a sales pitch.

Book a site assessment